In the ever-evolving energy sector, the demand for high-performance supercharger systems, integrated with gas filter, filter separator, and coalescing filter technologies, is rapidly rising. Industries such as petrochemicals, metallurgy, and urban gas delivery require advanced pressure regulation and filtration to guarantee energy efficiency, operational safety, and environmental compliance. This guide explores technical parameters, market trends, typical applications, and the unique advantages of the supercharger—with a spotlight on the RTZB-15/0.2Medium Pressure Into Account Pressure Regulator.
Industrial application of supercharger and gas filtration modules in gas regulation stations
1. Market Trends in Supercharger & Gas Filtration Technologies
The global supercharger market is projected to reach $12.8 billion by 2030 (CAGR of 6.2% 2024–2030, Source: MarketsandMarkets). Bolstered by urbanization, tightening emission regulations, and an increased focus on energy transmission safety, both upstream gas compression and filtration segments are seeing significant investments.
Gas filters, including filter separator and coalescing filter solutions, are now engineered to meet stricter standards (e.g., ISO 8573 for gas purity, ANSI B16.34 for valve design), playing a key role in gas turbine protection, metering, and pipeline safety.
2. Technical Parameters & Product Comparison: Supercharger & Filtration Solutions
2.1 Major Components Explained
- Supercharger: Mechanical device that vastly increases gas pressure and flow by forced compression, crucial for increasing network throughput or boosting process gas.
- Gas Filter: Removes particulates, moisture, and lubricants; protects downstream meters/valves.
- Filter Separator: Dual-stage filter combining solid/liquid separation, typically by mechanical impingement and coalescing media.
- Coalescing Filter: Utilizes fibrous media to aggregate fine aerosol into large liquid droplets, maximizing removal of oil mist, condensates, and entrained liquids.
- Natural Gas Filter: Engineered for high-capacity, continuous gas streams; meets stringent national/international gas quality codes.
2.2 Typical Supercharger Technical Specifications Table
Model | Max. Pressure (bar) | Flow Rate (Nm3/h) | Power (kW) | Efficiency (%) | Standard |
SC-250 | 25 | 3,000 | 30 | 88.5 | ISO 10440 |
RTZB-15/0.2 Supercharger |
15 | 2,700 | 22 | 91.0 | ANSI B16.34 |
FS 4000 | 40 | 6,200 | 58 | 93.8 | ISO 8573 |
COAL-800 | 12 | 1,100 | 15 | 87.6 | ISO 15552 |
NATGAS-FX | 50 | 8,500 | 65 | 89.9 | API 618 |
2.3 Product Parameter Comparison
Parameter | RTZB-15/0.2 Supercharger | FS 4000 Filter Separator | COAL-800 Coalescing Filter |
Pressure Range (MPa) | 0.02 - 1.5 | 0.02 - 4.0 | 0.01 - 1.2 |
Flow Rate (Nm3/h) | 20 ~ 2700 | 4000 | 1100 |
Inlet/Outlet Size (mm) | DN15/20/25/32 | DN50/80 | DN25 |
Body Material | Cast Steel/WCB | Carbon Steel | Stainless Steel |
Design Standard | GB/T 12237, ANSI B16.34 | API 614 | ISO 8573-1 |
Filtration Precision (μm) | ~5 | ~1 | ~0.01 |
Temperature Range (°C) | -20 ~ +60 | -40 ~ +80 | -20 ~ +50 |
Lifespan (years) | 20+ | 18+ | 10+ |
3. Supercharger Manufacturing Process Flow
3.1 Detailed Workflow (RTZB-15/0.2 Supercharger)
Raw Material Inspection →
Forging & Casting (WCB/Carbon Steel) →
CNC Machining (±0.01mm) →
Heat Treatment (Normalize/Quenching) →
Parts Cleaning & Surface Passivation →
Assembly – High-pressure Sealing →
Functional Testing (ISO/API) →
Final Quality Assurance
CNC precision machining of supercharger casing (ISO 9001 certified facility)
3.2 Key Process Advantages
- Materials: Certified WCB (ASTM A216), Carbon Steel, 304/316 Stainless Steel liners or inner parts enhance corrosion resistance and lifecycle (>20 years per API 6D durability tests).
- Machining: All pressure-sensitive areas are processed with 5-axis CNC for optimal tightness; connection threads conform to ANSI/ASME B1.20.1.
- Testing & Standards: Each supercharger batch is tested to ISO 9001, ANSI B16.34, and GB/T 12237 standards (traceability guaranteed).
4. Technical Advantages & Industry Applications of Supercharger Solutions
4.1 Technical Advantages
- High Efficiency: Pressure control accuracy <±1%, reducing gas losses and boosting transmission efficiency (Proven in CNPC and SINOPEC projects).
- Corrosion Resistance: All-pressure parts tested for ≥720h salt spray (ISO 9227).
- Lifespan: Typical service >20 years under full load — validated in municipal gas/utility pipelines.
- Easy Maintenance: Modular filter cartridge design vastly reduces downtime.
- Compliance: Meets ISO 8573-1 for particulates & oil carryover, compatible with European EN 14382 metering regulation.
4.2 Typical Applications
- Petrochemical Plant: Gas pressure regulation before steam reforming reactors (improves hydrogen yield stability).
- City Gas Gate Stations: Supercharger + gas filter package shields household pipelines from sudden pressure spikes and impurities.
- Steel & Metallurgy: Clean combustion air preparation, BOF (Basic Oxygen Furnace) fuel gas compression.
- Power Generation: Feed to gas turbines with coalescing filter for zero solid/liquid contamination tolerance.
- Water Treatment: Ozone/biogas compression with guaranteed gas dryness (dew point suppression up to -50°C).
City gate station supercharger and filtration module operation (project site)
5. Manufacturer Comparison & Customization Capabilities
5.1 Leading Manufacturer Performance Benchmark
Vendor | Compliance/Certs | Pressure (bar) | Efficiency | Service Life | Major Clients |
OYINUO (RTZB-15/0.2 Supercharger) |
ISO 9001, API 6D, ANSI, GB |
1.5 |
91% |
20 yrs |
SINOPEC, China Gas, TEDA |
Parker Hannifin Co. |
ISO/TS 16949, CE |
1.35 |
88% |
15 yrs |
Shell, ExxonMobil |
EATON |
ISO 9001, UL |
1.0 |
86% |
10 yrs |
ENI, Gazprom |
Emerson (FISHER brand) |
API 6D, ISO 14001 |
1.25 |
89% |
12 yrs |
Chevron, BP |
Samson AG |
ATEX, PED, EN 14382 |
1.2 |
88% |
14 yrs |
BASF, TOTAL |
5.2 Custom Supercharger Engineering Services
- Tailored Sizing: Flow ranges from 20 up to 10,000 Nm3/h, suit both small metering skids and high-volume trunk pipelines.
- Material Options: Available WCB, A105, 316L (for H2S-rich or aggressive gas applications).
- Control Accessories: Bypass/relief valves, custom electrical or pneumatic actuators (Ex-proof per IEC standards).
- Smart Monitoring: Optional SCADA-ready pressure sensors (Modbus support, digital calibration with
- Shutdown/Alarm: Optional SIS safety interlock integration (IEC 61508 compatible).
6. Product Spotlight: RTZB-15/0.2 Medium Pressure Into Account Pressure Regulator
OYINUO’s RTZB-15/0.2 is a fully integrated supercharger and filtration unit designed for medium pressure natural gas applications, excelling in city gas distribution, chemical industrial processes, and critical instrumentation supply. Check full technical details here.
6.1 Main Technical Indicators (Data Visualization)
Parameter | Value |
Nominal Diameter | DN15/20/25/32 |
Pressure Range | 0.02–1.5 MPa |
Max. Flow Rate | 2700 Nm3/h |
Body Material | ASTM A216 WCB |
Sealing/Trim | Stainless Steel/ PTFE |
Filtration Precision | ≤5μm |
Control Accuracy | <±1% |
Operation Temp. | -20~+60°C |
Standards | ISO 9001, ANSI B16.34, GB/T 12237 |
Warranty | 24 months |
6.2 Typical Installation (Case Study)
- Project: Beijing Jiaotong Subway Gas Regulating Room (2023)
- Config: 2 × RTZB-15/0.2 supercharger + gas filter + emergency relief
- Effect: Achieved 30% reduction in filter blockages, improved downstream calorific value (CV) control, zero recorded overpressure events.
- Feedback: “The OYINUO regulator’s filtration is top-notch—maintenance is now yearly rather than quarterly.” — Maintenance Supervisor, China Gas Network
RTZB-15/0.2 paired with filter separator at Beijing Metro project
7. FAQ: Expert Answers on Supercharger & Gas Filtration Systems
Frequently Asked Questions
Q1: What is the main material used in the RTZB-15/0.2 supercharger?
A1: The main body uses ASTM A216 WCB cast steel, known for high pressure tolerance and corrosion resistance.
Q2: What design standards does it comply with?
A2: It follows ISO 9001, ANSI B16.34, and GB/T 12237 for manufacture, hydrostatic/leak testing, and documentation.
Q3: What is the typical filtration precision?
A3: Standard gas filter elements filter to ≤5 μm; coalescing filter options to <0.01 μm for aerosols.
Q4: Are custom inlet/outlet sizes supported?
A4: Yes, from DN15 to DN80—custom flanges per ANSI/JIS/DIN available.
Q5: What’s the installation standard?
A5: Pipework per ASME B31.3 or GB50251, flanges per ANSI/EN1092-1. Ensure vertical installation for proper separator/drain operation.
Q6: How is regulatory compliance verified?
A6: Each unit is delivered with full factory test records, 3.1 material certificates (EN 10204), and optionally third-party inspection (SGS, BV, Lloyd’s).
Q7: What is the typical lead time and warranty?
A7: Standard models: 10-17 working days (ex-works); Custom builds: 18-23 days. Standard warranty 24 months (parts/workmanship).
8. Delivery Commitment & Customer Support
- Delivery Cycle: Standard products—10-17 workdays; full traceable serial and lot tracking.
- Warranty: 24 months; extended warranty/service contracts available.
- Support: 24/7 technical hotline, video remote support, on-site commissioning (China, APAC regions).
- Certificates: Full QA documentation: 3.1 materials, pressure/leak records, API 6D/ISO 9001 traceability.
- Training: Free operator training (online/offline) or video modules.